... the WV4R 'Mini-Julius' Box... a HomeBrew Audio-Interface for under $10.00... Fantasy or Reality... You Decide!

The 'Mini-Julius Box'

Credit where credit is due... (All Kudos go to Julius/W2IHY)

This 'Mini-Julius Box' now interfaces my "AudioRax" with Both Kenwood TS-870 & TS-2000 H.F. rigs.


Once upon a time... and this is no shit...
I found myself needing to drop the Line Level Output from Both Behringer 802A & 1604A Audio Mixers from Line Level to Microphone Level before audio Inputs Kenwood 8-pin Microphone jack Inputs. I also wanted to 'isolate' the Audio Rack from the ham radio gear to reduce the dreaded R.F. and Ground Loop potential which lies lurking in most hamshacks…jest Waitin' fer u to hook up some Audiophile equipment so it can rear it's ugly head!

Being merely a humble ham with only my F.C.C. ham ticket since 1959, I was at a loss as to just where to start... enter my friend Julius/W2IHY , stage left.

After listening to my plaintive cry for help... Julius simply said... "Murf, Give me a minute." He custom designed this little wonder to snuggle between my Kenwood TS-870 Behringer audio rack gear... and... E-mailed it to me in less time than I could make a fresh cup of coffee!

Now I have quite an extensive amateur radio Junk Box that is over 44 years in the making...
However...
all parts shown are readily available from your local ChickenShack a.k.a. RatShack store.
COST???
This is the good part...
about Ten Bucks for me and maybe even less for you! Does all this seem just too good to be true?
Read on BullWinkle...


Custom Circuit Courtesy of W2IHY/Julius

PROJECT NOTES UPDATED: 08 AUGUST 2004

The variable potentiometer "R2" value (10k) yields a Max. Drop of about 20db...
by Increasing "R2" to 100k you can increase the drop from Line Level to about 40db.

Meester Julius designed this circuit around (T1) a Stancor 600ohm, 1:1 Audio Isolation Transformer.
He "Swept & Spec'ed" it showing -6db points(half-voltage points) well outside 38hz-12khz@1khz
Insertion Loss is only -1.2db

K8GVK/Dave told me he just lifted an audio transformer off an old junk box computer modem board
(JunkBox Ingenuity!)
Dave built this circuit totally out of his junk-box for his basic TS-870 audio setup.
HOWEVER...
Be very careful about scavenging jest Any ole' transformer & expecting it to have the same performance as the Stancor transformer Meester Julius personally spec'd out for this TS-870 circuit.

Julius mentioned various 'audio' transformers were 'swept' with a signal generator at Constant Amplitude.
Most Half-Power points fell somewhere between 150Hz - 300Hz...
Not that great fer ur 'Pursuit of Amateur AUDIO Excellence'!
A Key difference between this Stancor & a Rat Shack, for example, is Low-End frequency response.
The Rat Shack Half-Voltage point is 300Hz & the Stancor is 30Hz... Beeg Difference!
To put it another way...
Put a signal generator on a transformer, look at Output while sweeping the transformer with a signal of constant amplitude. The frequency where the voltage drops by half is the Half-Voltage point.
This Low-End frequency measurement shows transformer audio performance.
The final Authority is your Listening public's Receiver audio capabilities and/or limitations.
They Gotz to Hearz wat ur doing!



*  ICOM Front Microphone Input Jack Users ONLY Please NOTE *
The 4.7mf 'Blocking' capacitor IS required 'cuz ICOM, in their infinite wisdom, 'traditionally' carries D.C. voltage on their mic. audio line to make their peripheral devices compatible.
For example...
Old ICOM factory microphones in New ICOMs (746 - 756Pro - 756Pro2)
So... we gotzta Block da D.C. voltage from affecting da transformer Iffen Yuz Guyz goez inta da Front!
HOWEVER...
Most ICOM Big-Audio Guyz are Greek... they go inta da Back with Balanced Line Input... so... No Capacitor and No Step-Down resistor matrix...
Geez...
ENUF of the ICOM stuff already.
KENWOOD Users Please DISREGARD this 4.7mf capacitor... Therefore... it is Not in These pix!


"GOZINTA"


Just about any JunkBox parts will work in here...



NOTE: 10Kohm Potentiometer from Junk Box is 'Linear taper' es NOT required. A 10Kohm resistor will work just fine to drip you from Line Level to Mic. Level... I just love Tuning es Tweaking! Also, the 4.7mf capacitor, shown in the Updated schematic, is NOT in the original design pix... itz fer ICOM!



"CUMZOUTA"

Nothing Fancy... just an Aluminum MiniBox!


Note: The Resistors are Junk Box 5%, half watt variety...
Yes, I did finish it off with a nice round Knob on the front!



The 'MINI Mini-Julius' Box
Smaller mini-box is 'floating' - 10k resistor replaces 10k pot
Works just as good . . . PFM!

 


You can do this project in less time than it took me to publish this page...
Checkout the KD5VHK "KyleBox" VARIANT
5-pin XLR Outputs for Two rigs - PTT - TRS Input... very sexy!
KyleBox1
KyleBox1
KyleBox1
KyleBox1



Be Sure to Thank Julius/W2IHY next time you hear him On-Air!

 

CLICK for Beeg Pix of the iBOX kit

And NOW…

You can even BUY it from W2IHY…

It’s called the “iBOX”

 

 

 


73 es God bless
MURF/WV4R